PUNCH&LASER COMBINE MACHINE
Perfectly equipped for sensitive punch & laser cutting Energy efficient solutions
With its easy to use control units, rigid body frame, perfect design, high efficiency,multiple tool usage solutions.
- Compact Solution
- Full Servo-Electric System
- Electrical Energy Savings
- Regular Production Independent From the Operator
Industries that use
- Office Furniture
- Heating & Ventilation
- Air Conditioning
- Domestic Appliances
- Shelving
- Lighting Fixtures
- Telecommunications
- Electronics
- Subcontracting Enclosures
Technical Parameters
| Laser System | |
| Max. Laser Output | 3kW |
| Laser Source | Fiber Laser |
| Cutting Accuracy | ±0.1mm |
| Core Diameter | 50μm |
| Output Stability | ±1.5% |
| Wavelength | 1080±5nm |
| Max. Frequency | 5kHz |
| Electricity Requirements | 380V/50Hz, 3-P |
| Temperature Requirements | 10-40℃ |
| Humidity Requirements | 30-70% |
| Motion System | |
| Motion Package | Punch: Sheet moves in the X and Y axes Laser: Sheet moves in the X axes |
| Drive Motors | Rexroth AC Se |
| CNC Controller | Rexroth Indraworks |
| Punching Capacity | 300kN |
| Max. Nibbling Rate | 1800hpm |
| Max. Hit Rate | 750hpm, 1mm pitch |
| Max. Hit Rate | 400hpm, 25.4mm pitch |
| Punching Type | Full-electric Se |
| Punch Processing Range | 3000X1500 mm |
| Laser Processing Range | 2500X1500 mm |
| Traverse Speed: X axis | 90m/min |
| Traverse Speed: Y axis | 80m/min |
| Max. Material | 6.35mm |
| Max. Punching Diameter | φ88.9mm |
| Punching Accuracy | ±0.1mm |
| Turret Stations | 32 (16A/10B+2B AI/2C/2D) |
| No. of Clamps | 3 |
| No. of Re-positioning Cylinders | 2 |
| Tooling Type | AMADA Thick Turret |
Description
- Modular laser function interface.
- One-touch plate calibration.
- Easy-to-use commands.
MULTI-PURPOSE CNC CONTROLLER
- 5”screen display
- Compact structure with CNC control for small space installation requirements.
- Complete diagnostic functions, including CNC, PLC and servo drives, all information can be shown on the display.
- It has the function of automatically recording the production quantity/shift production/daily production, and can be sent via Ethernet to the production management computer system of the factory.
- In addition to complete CNCs, drives, PLCs, I/Os and servo motors, Rexroth also offers complete sets of cables, power filters and braking resistors. The maximum degree of package availability results in a very high degree of product stability.
- The complete control system complies with European CE standards and European safety standards.
- Supports 3-phase 200V-500V t10 6, 50-60Hz power supply. Suitable for worldwide various industrial power supplies around the world, no power transformer is required.
- Supports Chinese / English / German operation and switch between them at any time.
Description
Frame
O-type closed integra welding press frame special for servo punch press. Holistic welding structure, stress relief from tempering treatment. The strong rigidity and high tonnage ensure the stable accuracy for long time, extend the service life of the machine and tools and improve the positioning precisionjreliabillity and durability.
Servo Transmission Technology
Rexroth punch motor, full electro technology, no any hydraulic involved Servo direct drive main transmission, tonnage. Sealed oil tank type, good lubrication, low heat generation insert installation. With rolling rib, lettering, knock-down hole, stretching，louver, trimming and cutting angle, forming function.
Feeding System
Rexroth feeding motors, ball screw and guide liner The big space between guider will benefit with processing accuracy while fabricate large size sheet, and it has the better balance capacity while moving in high speed. The auxiliary platform can move with the sheet, reduce 30% ot the triction torce between the plate ans orush plattorm. LIne guider and ball screwImport trom or verman Kexroth，ensure the accuracy and long service life. The imported pneumatic, and electric parts ensure the overall performance reliability.
Worktable
The worktable surface with hard brush and steel ball, to lower down the noise while working and protect the surface of the sheet. Seamless worktable design to avoid collision during sheet metal movement. Folding table design, side auxiliary platform automatic folding control, easy to change tooling. Aluminum edging design, side aluminum edging, protect the worktable surface from Wear. Side loading auxiliary rolsr, easy to loading the plate.
Floatable Pneumatic Clamps
The pneumatic floatable clamps reduce thedeformation of the plate. The self-protection function makes no dead areafor punching on sheet. The clamp automatically floats when campingthe plate，convenient for the plate clamp. Automatic unloading when the clamp returns
Full Auto-index Station
Unique worm gear structure to ensure the accuracy of positive and negative bidirectional transmission. Single import synchronous belt drive to ensure synchronization between up and down.
Turret and Tooling
Precision wear-resistant guide holder inlaid zn turret, large machining center in pairs processed International standard Japan AMADA long guide too， Reasonable stations distribution, tooling in common use.
Rexroth Controller
Rexroth MTX controller inside machine, make sure the machine have stable and high precision operation.
Sheet Warpage Detection
If the plate bends and rises and touches the detection switch, the feeding motor will be stopped urgently. Prevent the tilted plate from hitting the turret and tooling.
Intelligent Laser Head
It adopts fber-optic laser cutting head，which has stable and reliable performance， and achieves high cutting speed while ensuring the best cutting quality. Tnon- contact capacitive sensor ensures a stable cutting follow-up gap and a good cutting effect.
Automatic Work Chute
420×1300mm work Chute allows small par t without micro joints to be dropped into a bin or conveyor belt. The work Chute can also be used to remove large pieces of scrap during laser cutting.
（Option） Auto-Tapping Function
Though the integration of tapping techno ogy and stamping process, frst through the main machine stamping screw-17 -pattern bottom hole or fanging tools, and then through the automatic tapping device to complete the tapping action with high efficiency.
Turret Arrangement
| Station | Tool Size (mm) | Quantity |
| Fixed Station | ||
| A | Φ1.50 – Φ12.7 | 16 |
| B | Φ12.7 – Φ31.7 | 10 |
| C | Φ31.7 – Φ50.8 | 2 |
| D | Φ50.8 – Φ88.9 | 2 |
| Auto Indexed Station | ||
| B | Φ12.7 – Φ31.7 | 2 |
CNC System
MTX micro Punch/Laser Combi Control
Configuration List
| Motion System | |
| Drive Motors | Rexroth AC Se |
| CNC Controller | Rexroth Indraworks |
| Linear Guides | Rexroth |
| Ball Screws | Rexroth |
| Reducer | Shimpo |
| Coupling | MIKI PULLEY |
| Bearing | Leipzig |
| Synchronous Belt | Continental |
| Chain | Tsubaki |
| Button | IDEC |
| Electrical Components | Schneider |
| Pneumatic Components | AirTac |
| Laser Source | MAX 3kW |
| Laser Head | Raytools |
| Water Chiller | Hanli |
Machine Installation Layout
Vessel Container Required
17T
40HC*
*The best way for PBE2000 delivery is 200Tx1 and 20GPx1 because of over height.
Punching & Cutting Samples
Automation & Production Line
