Experienced supplier of CNCSG3000 Gantry Type CNC Plasma Cutting Machine

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Description

Technical Specification

1 Model: CNCSG3000 plasma cutting machine

2 Basic Components

Mechanical Components	CNC plasma cutting torch	1set(Kjellberg)
	Plasma torch height controller	1set
	Plasma torch anti-collision device	1set
	Drive Model	Double-side
	Cable/hose Supply Model	Pedrail
Electronic Components	Numerical control system model	LKNC-3200
	PLC	Delta(Taiwan Brand)
	Electric components	Schneider(France Brand)
	Plasma power source model	Kjellberg SmartFocus400
	Programming and nesting software	FASTCAM (professional)
	Horizontal Servo Driving motor	Panasonic AC servo motor(750W)
	Longitudinal Servo driving motor	Panasonic AC servo motor(750W)
	Gear box	Neugart(Germany Brand)
Auxiliary Machinery By Buyer	Voltage-stabilized source	We will give requirements
	Air compressor
	Oil-water separator
Foundations Made By Buyer	Cutting table	We will supply drawing
	H beam load bearing foundation
	Installation cement foundation
	Pedrail Channel

3 Main Specification

Basic Parameter	Effective cutting width	2200mm
	Effective cutting length	4000mm
	Plasma cutting thickness	1-75mm
	Plasma cutting speed	50-9000mm/min
	Cutting torch lifting distance	200mm
	Idle running speed	0-12000mm/min
	Speed setting error	≤±5％
	Torch height controller accuracy	≤±1.0mm
	Longitudinal line accuracy	±0.2mm/10m
Accuracy Test	Complete machine accuracy (Subject to the right drawing) Side length (Four sides) 1000mm x1000mm Lineation speed,500-800mm/min
	length of a side	±0.5mm
	Diagonal error \|AD-BC\|	±0.5mm
	Base point return error	±0.2mm
	Intersection point error	±0.5mm
	Lineation forward- reverse error	±0.2mm
Plasma Part	Plasma power source	Kjellberg SmartFocus400
	Duty cycle	100%
	Max output current	400A
	Plasma source power	116KW
	Machine weight	3.2 ton
	Accelerated speed	≥ 0.6m/sec2
Other Parameter	Noise	≤80 db
	Motor power	Longitudinal and Horizontal 0.75 Kw 3set

4 Working Requirement

Basic Requirement	Supply power voltage/ frequency	3 phase×380v±10%/50Hz 1 phase×220v±10%/50Hz
	Ambient temperature	-10℃-50℃
	Relative humidity	<90% no condensation
	Surroundings	Ventilate
Flame Cutting Requirement	Gas type	Propane / Acetylene
	Cutting oxygen pressure	0.5-0.8 ＭPa
	Pre-heat oxygen pressure	0.4－0.6ＭPa
	Gas pressure	0.05-0.1 ＭPa
	Oxygen	Purity: 99.5%
		Flow: 1.0m3/h
Plasma cutting requirement	Compressed air	Dry, Oil free; Flow: 400 scfh Pressure: 8 bar
	O2	Purity 99.5%; Dry, Oil free Flow: 150 scfh Pressure: 8 bar
	N2	Purity 99.99%; Dry, Oil free Flow: 410 scfh Pressure: 8 bar
	H35	Purity 99.995%; Dry, Oil free Flow: 150 scfh Pressure: 8 bar

5 Programming And Nesting Software (FastCAM Professional Version)

FastCAM is a powerful CAD plotting software specially used for number control cutting and it can read CAD DXF files and choose and output the NC files of different controllers; in addition, it can speed cutting obviously, heighten cutting quality and thus improve social and economic benefits.

Plotting System

Compatibility of plotting software

Special functions to DXF files;

CAD clearing function;

CAD compacting function;

CAD extraction function;

CAD breaking and ranking functions.

Bridge function, including continuous bridge, break bridge and interruption bridge.

Cutting Path

Able to automatically or manually set cutting direction.

Able to set cutting starting port, finishing point and cutting sequence.

Able to set leadin and leadout.

With the mid-layer function of CAD, able to set and conduct cutting, marking and drilling etc.

Nesting System

Able to nest quickly, continuously and automatically by placing hundreds of parts on many steel plates.

Able to conduct optimized nestling on the rest steel plates.

Able to manually interrupt AC automatic nestling and interfere with discharge.

In the optimized nestling process, able to specify, revise and choose parts and have free horizontal movement, rotation and matrix etc.

Verifying System

Able to have analogue check and change to NC cutting files.

Able to calculate material cost and processing cost.

Able to support many controller NC codes and switch among different codes.

Able to provide many languages that Windows platform supports.

Printing: Discharging drawings and name, discharging parts list;

steel plate size, cutting speed, cutting time and steel plate utilization rate;

Programming parameters and number control codes.

6 CNC Controller Details

LKNC-3200B CNC (EtherCAT) Intro

The new CNC Cutting Control System LKNC-3200B is a field bus control system using industrial Ethernet (EtherCAT) based on 64-bit Linux real-time operating system. Instead of traditional motion control axis cards (PMAC) and complex wiring between CNC and servo drives, the new EtherCAT based CNC only uses a common network cable to connect multiple network servo drives in series. In addition, the digital serial communication method adopted by the network cable greatly enhances the anti-interference ability of motion signals and improves the accuracy.

In the Human-Machine-Interface (HMI), the new LKNC3200B continues the multi-task operation of the previous controller: during the process of part processing you can perform multiple operations, such as file editing, graphic changing, parts nesting, network transferring, parameter setting and cutting torch enabling. Equipped with a 19〞high resolution LCD touch screen, it has the characteristics of intuitive and user-friendly interface, easy and simple operation.

This system can also monitor the status of AC servo in real-time environment, and truly realize the control function of true bilateral and full feedback.

In terms of network, the system supports the mainstream industrial communication protocol OPU UA, which facilitates the access of equipment to the group control MES system of major manufacturers.

Specifications:

1. True bilateral, full feedback:

oordinate absolute value and difference value of Double X axis are respectively reflected on the control interface
The alarm information, absolute value, torque, speed, etc. of the motor are fed back to the controller

2. The built-in THC:

Z axis as an independent axis, controlled by servo motor, more accurate and fast
The communication mode of EtherCAT bus ensures 1ms arc voltage sampling period and height change during cutting
The controller interface displays the current cutting torch height and arc pressure in real ti

3. Integrate plasma processes:

Main plasma power supplies such as Hypertherm，Thermal Dynamics, Kjellberg and ESAB
Various processes, materials and up to 60 plate thicknesses are available
Specially for Hypertherm XPR series plasma optimization and alarm log recording
Record and count plasma consumables, and set the maximum piercing times and the maximum cutting length

4. Network function

Cutting file transfer by LAN
Remote control, monitoring or screen capture of mobile APP through wireless router
Industrial communication protocol OPC UA: open communication protocol, collect and monitor cutting data in real time, cooperate with manufacturer to customize MES system, and realize enterprise group control operation

7 Affix Files List

Machinery manual	1 set
CNC system manual	1 set
Ac servo motor manual	1 set
Electricity and connection diagram	1 set
TAYOR inspection report	1 set
Packing list	1 set
Certification	1 set
Full sets of foundation drawing	1 set

8 Installation Terms

Seller personnel will supervise installation as following:

1)Rail installation and assembly

2)Positioning of machine and the work table

3)Running of cables and hoses from service entry point

4)Connection of electrical cables and gas hoses to the machine

9 Training Terms

After the commissioning, Seller technician will commence Training.

The customer shall provide sufficient material and consumables to ensure satisfactory completion to training.

The training will comprise of the following things:

1)Overview of machine

2)Control features and operation

3)Machine maintenance and adjustment

4)Supervised running of machine

The training of the machine operator is concurrent with the installation and commissioning, therefore personnel must be available at all times.

Machine Ddetails

Machine Body Process

Box type welded structure, machine body is stable and heavy duty.

Machine body is processed by CNC planning machine and CNC milling machine, so machine body is with high accuracy.

Dual drive adopts symmetrical structure.

Excellent rigidity and intensity.

Box type welded structure
CNC Planing Machine
CNC Milling Machine

Machine Body Tempering And Painting

The whole machine body is processed by tempering, so our machine is very durable with very high accuracy.

Spray booth for machine painting.

Tempering Machine
Paint Spray Booth

Laser Optic Alignment

Laser Optic Alignment To Guarantee Machine High Accuracy

Heavy Duty And Precision Machine Body

Heavy duty and precision machine body

Box weldment structure process tempering.

Excellent rigidity and intensity.

Dual drive adopts symmetrical structure.

Heavy Duty And Precision Machine Body(Double Drive)

Electrical Control Cabinet

Electrical Control Cabinet

AC Servo Drivers, PLC, Electrical Components

Schneider Electrical Components(France Brand)
Delta PLC(Taiwan Brand)
Schneider Electrical Components(France Brand)

Plasma Power Source

Germany SmartFocus400 Plasma Source

Torch Carrier and Torch

Plasma Cutting Torch

Plasma Anti-collision Device

360° Plasma Anti-Collision Torch Holder

Laser Point For Alignment

Laser Point For Plate Alignment

Transmission

Heavy Rail In Longitudinal Direction
Linear Guide In Horizontal Direction

Rail

Material: U71Mn

Intensity: No less than700N/mm²；

Loading capacity no less than = 10T(per meter)，

Rail tensile strength no less than 883Mpa,

Compression strength no less than 1000T.

Process mode: High precision grinder.

Longitudinal rack accuracy: 7grade

Unit length: 1.0M

Pitch: CP6

Error: ±0.06mm/800mm

Accurate Grinding Rail

Auto Rail Clean Device

Auto Rail Clean Device

Auto Lubrication Device

Auto Lubrication Device

Helical Rack And Pinion Transmission

Helical rack and pinion transmission, which has high accuracy, can run at high speed

Helical Rack And Pinion Transmission

Closed Pedrail In All Axis

Closed Pedrail in all axis, which can protect piercing sparks and scraps getting into pedrail. It is good to gas hose, and safe to factory.

Closed Pedrail In All Axis

Ground Type Pedrail And Sky Type Pedrail

There are Ground Type and Skype Type Pedrail for customer's option.

Ground Type Pedrail Supply
Sky Type Pedrail Supply

Safety Devices

Emergency Button
Alarm Light
Limit Switch(Soft Stop)
Hard Stop

Water Table-Plasma Cutting Dust Collection(Option)

Water table for plasma cutting dust collection (made by user as per drawing from supplier)

CNCSG Cutting Sample

CNCSG Cutting Samples

CNCSG In Customers' Factories

CNCSG In Customers' Factories

Other Machines In Customers' Factories

Product Features

to be confirmed

Specifications

to be confirmed

Configuration

to be confirmed

Standard Accessory List

to be confirmed

Package

to be confirmed

Gantry Type CNC Plasma Cutting Machine CNCSG3000

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