description1
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Product Features

The main use,performance and characteristics of the equipment

UTypeductmanufactureAuto line V is mainly used for rectangular duct production, from the coil expected wind pipe finished, pipeline operations, fully automated production; process Advanced, High degree, high productivity. Also applicable to the size of the plate under the material, cabinet and household appliances, automobiles, elevators and other light industry sector processing. The entire production line by the discharge frame, it is composed of a straightening and shearing device, a shear angle die device, a shearing device, a Ⅰ platform, a fixed bite machine, a ⅱ platform, a flange forming device, a servo feeding platform and a folding device (refer to the equipment layout and process flow). This production line has the characteristics of simple operation, stable performance, precise control of blanking, small footprint and so on.

The use of this mechanism style pipe, quality and reliable, to meet customer requirements. Also has the following characteristics:

1.used for common plate flange, angle steel flange, hook bone Flange (CS bone) sheet material, can also be used specifically for sheet material;

2.adopts advanced CNC, hydraulic control, pneumatic control system, which makes the operation of the whole system stable and improves the precision of machining.

 

The basic parameters of equipment&process

 

Ability to handle steel plate

Board thickness T(mm)

0.5 ~1.5(galvanized sheet)

 

 

 

0.5 ~1.2(Stainless steel plate)

 

 

Standard for galvanized sheet

GB/T2518-2008 σs≤350

 

 

Board width W(mm)

1000/1250

 

 

Board length L(mm)

600~4000

 

Number of volume plate specifications

Single roll weight (t)

6

 

 

Inner diameter (mm)

500

 

 

Outside diameter (mm)

<1000

 

 

Number of positions available (roll)

4

Parameters

Production efficiency

Flat material speed (m/min)

≤15

 

 

Speed ofLtype duct (seconds/pc)

≥25

 

 

Speed of □type duct(seconds/pc )

≥45

 

Shearing Precision

Length error (mm/m)

±0.5

 

 

Diagonal Error (mm/m)

±0.8

 

Edge Folding Precision

Hem position error (mm/m)

±1

 

 

Angle error of Folding edge

±5°

 

Wind pipe processing capacity

Flange forming dimensions (mm)

Angle Steel Flange

7 ~9

 

 

 

TDF Flange

35

 

 

Combined Pittsburgh lock  Size (mm)

Right angle size

7 ~9.5

 

 

 

Pittsburgh size

14.5

 

 

Duct Minimum section (mm²)

L type

150 x 350

 

 

 

□Type

160x 150(t=0.5~1.0)

Notes: 1.L type,□type last fold, margin length ≥ 160mm ;

2.When board thickness t=1.0~1.2, □type recommended section size ≥ 250 x 250mm² for easy picking;

3.The entire line forming part need to be adjustedas making the different plate thickness;

4.There will be some scratches during sheet processing.

Process

Uncoil -- Retainer Material -- Guide Material – Leveling & Ribbing -- Shearing Square &sharp hole -- Punching flange hole-- Punching supporting hole– Shearing-- Over material-- Manipulator feeding-- Joint corner Seaming(Toyo bone)-- Mechanical feeding-- Over material-- Flange forming (TDF, right angle)--Servo feeding-- Folding edge ∟,□shape -- Finished

Requirements of the working environment

1.Altitude not exceeding 1000 m;

2.Ambient temperature: -5℃~+40℃;

3.Air relative Humidity: 20% ~80% ;

4.Atmospheric conditions: No thunderstorm erosion and cause explosion, metal corrosion, the destruction of insulation medium (gas and dust, etc.);

5.Main power supply:AC380V ±10%Frequency: 50Hz ;

6.Working height:920mm;

7.Machine Weight:≈14t

8.Total machine power: ≈30Kw

9.Overall dimensions:LxWxH ==16 x5.3x1.6m

Configuration

Main configuration

Number

Note

Fixed type discharging frame

1

 

Straightening and pressing bar device

1

 

Cutting angle Die Device

1

 

Side Support hole Device

1

 

Middle Support hole Device

1

 

Remainder device

1

 

Shearing device

1

 

Fixed type bite mouth machine

1

 

Over-material platform Ⅰ

1

 

Middle Over-material platform

1

 

Over-material platform Ⅱ

1

 

Flange forming Device

“C”“S” Seam cleat flange

1

 

 

TDF Flange

1

 

 

Angle Flange

1

 OPTION

Servo feeding Platform

1

 

Edge Folding Device

1

 

Pneumatic system

1

 

Hydraulic system

1

 

Electrical system

1

 

Electrical, hydraulic, pneumatic control system

CNC System

 

AC Servo System

(Germany BOSCH Rexroth)

HCS01.1E-W0028-A-03-B-ET-EC-EC-NN-NN-FW

 

MCDHT3520E02

PLC (Panasonic)

FPOR-E32T

Rotary

(EncoderPanasonic)

HES-25-2MD

Hydraulic valve

Germany Rexroth technology

Pneumatic

AIRTAC

 

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