description1
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Description and Technical data

Lathe Appearance/Tool Holder Structure

Structure Diagram

 

1. Characteristics

1、Rotary Guide bush/Without guide bush changeable modes

Support Rotary Guide bush/Without guide bush changeable modes. When using rotary guide bush mode, it is suitable for processing shaft workpieces, with a single feeding length of 195~200mm and support for multiple feeding. The tail material length is 180mm; When using without guide bush mode, it is suitable for processing short workpieces with a length to diameter ratio of less than 1:2.5, which can minimize the length of the tail material. The length of the tail is 50mm

2、Internal oil cooled electric spindle

Adopting Japan oil cooled electric spindle technology, independently designed and developed, we have overcome the core problems of the spindle of the Swiss CNC lathe machine. Compared with other electric spindles of the same power, we have stronger rigidity and torque force, and more stable processing accuracy. Using NSK bearings to extend spindle life and radial stability.

3、Scrap collection tank/large capacity cutting oil tank

The waste collection box adopts a separation platform for chip collection, allowing the cooling oil to undergo preliminary buffering and cooling on the chip collection platform for preliminary oil chip separation; Then enter the cutting oil tank with a volume of 250L from the oil drain. The cutting oil tank is equipped with multi-channel filter screens and oil return baffles to extend the return path and separate /filter oil chips as far as possible; Make the oil temperature reach full Free cooling and reduce the debris entering the oil pump, so as to extend the service life of the oil pump.

4、Workpiece eject method: short parts ejected to the front of the conveyor belt/long parts ejected  from the rear of sub spindle

Jianke's full series of dual spindle Swiss CNC Lathe come standard with a collection method of front discharge products. When the length of the workpiece is less than 90mm, the front material receiving box can be used for collection and the product can be sent out through a built-in conveyor belt. When the product length is more than 90mm, the rear discharge method can be selected, and the product is ejected through the center of the sub spindle through a slot on the side sheet metal of the equipment.

5、Powerful sixth axis tool holder

The six axis new model of the JIANKE S series is a patented structure independently innovated by JIANKE(Patent NO. ZL202220166953.5)

 

 

Tool holder

 

End face rotary tools

End face fixed tools base

Side rotary tools

O.D. turning tools

 

Regular 6 axis

4 pieces

4 pieces

None

None

 

S series 6 axis

3 pieces

4 pieces

4 pieces

2 pieces

Turning tools:●The regular six axis standard configuration does not have a turning tool position, and the O.D. turning processing can only be achieved by installing O.D. turning tool carbide inserts on the boring tool shank, which has poor rigidity.

      ▲S series six axis lathe equipped with 2*12×12 square tool shank,stronger enough to turning O.D.

Side milling tools:●The regular six axis lathe standard configuration does not have a side rotary tools and needs to be expanded through plug-in modules. The plug-in modules can only be 1 potion hole with 1 rotary tool and the price is expensive.

      ▲The S series six axis lathe comes standard with 4 ER16 side rotary tools. If there are not enough positions, it could expand 3 side rotary tools by occupying 1 position of ER16, achieving a maximum of 6 side rotary live tools; At the same time, the tool direction is milled from top to bottom, which has stronger milling rigidity than the side milling rotary tools.

End face milling:●The regular six axis lathe comes standard with four end face rotary tools, which cannot be extended for more end milling tools. If there are requirements which need functions expanded, it will occupy the end face rotary tools position which cause shortage of end face rotary tools.

   ▲The S series six axis lathe is equipped with 3* ER16 end face rotary tools as standard. If there are not enough positions, it could expand three end face rotary tools by occupying one side rotary tool position, achieving a maximum of six end face rotary tools.

 

6、Highly modular expansion function(Patent NO.ZL202220166953.5)

The MA series lathes are standard equipped with 2*ER11 +2*ER16 rotary tools of the main spindle, the2* ER16 rotary tools able to use plug-in modules.

The MA25-6S model lathe, both the main spindle side rotary tools and sub spindle rotary tools could achieve

plug-in expansion modules.

(Plug-in modules are all optionsif needed , please list them in the contract/quotation

The above is only a demonstration of the plug type expansion functions of some modules.Please confirm with JIANKE if you have more requirements of other modules based on actual processing

2. Technical Data

 

Double Spindle Swiss CNC Lathe MA25-6S

 

System

Taiwan SYNTEC

Syntec210TB-A

 

Control channels

Dual channel

 

Minimum setting unit

0.001mm

Machining
Ability

Max processing diameter

25 mm

 

Maximum single feeding length

Rotary guide bush

195mm

 

 

Without guide bush

1:2.5D(Dia:Length)

 

Main spindle max drilling Dia

axial
(main spindle)

Φ10mm

 

Main spindle tapping Dia

axial

M8

 

Rotary tools max drilling Dia

radial

Φ8mm

 

Rotary tools max tapping Dia

radial

M6

 

Sub spindle max drilling Dia

Axial
(sub spindle)

Φ8mm

 

Sub spindle max tapping Dia

axial

M6

Tools

Tool base arrangement

Upper row tool base

 

Main spindle O.D. tools

6 pieces

1*16X16mm+5*12X12

 

Main spindle side rotary live tools

4 pieces

2*ER11+2*ER16

 

Main spindle end face fixed tool

 4 pieces 

ER11/ER16

 

Sub spindle end face fixed tool

4 pieces 

ER11/ER16

 

Sub spindle end face rotary tools

3 pieces

ER11/ER16

 

Sub spindle side rotary tools

4 pieces

ER11/ER16

 

Sub spindle O.D. turning tools

2 pieces

12X12mm

Spindles

Main/Sub spindle type

Internal oil cooling electric spindle

 

Main/Sub spindle speed

10000rpm/min

 

Main/Sub spindle indexing

0.001°

 

Main/Sub spindle through hole Dia

26mm

 

Main/Sub spindle height

1018.5mm

Motors

Main spindle power(Rated/Max)

2.5kw/3.7kw

 

Sub spindle power(Rated/Max)

2.5kw/3.7kw

 

Main/Sub spindle rotary tools motor power

1.1kw

 

Main spindle  side rotary tools speed

ER11*2 pieces

10000rpm/min

 

 

ER16*2 pieces

6000rpm/min

 

Sub spindle rotary tools speed

Side rotary tools

6000rpm/min

 

 

End face rotary tools

6500rpm/min

 

Moving axis

6 axis

X1、Y1、Z1、X2、Y2、Z2

 

Rapid feeding speed

X1、Y2

24m/min

 

 

Y1、Z1、X2、Z2

32m/min

 

Motor power of moving axis

1.0kw

Others

Parts collector

Short parts

Belt conveyor to collect parts

 

 

Long parts

rear ejection from sub spindle

 

Power capacity

15kw

 

Air pressure

0.4MPa以上

 

Capacity of machining oil tank

250L

 

Lathe size

2.4m×1.4m×1.7m

 

Lathe weight

3050KG

 

3.Standard Accessories

NO

Name

Qty

Note

1

Protective cover

1 set

 

2

Nameplate

1 piece

 

3

Spindle

2 units

Main and Sub spindle

4

Knife holder for turning tools

1 set

1*16X16mm+5*12X12

5

Main spindle side rotary tools base

1 set

2*ER11+2*ER16

6

Main spindle end face drilling base

1 set

4 pieces ER11/ER16  0-90°linkage rotary

7

Sub spindle turning tools

1 set

2* 12X12

8

Sub spindle side rotary tools base

1 set

4*ER16

9

Sub spindle end face rotary tools

1 set

3*ER16

10

Sub spindle end face drilling tools base

1 set

4* ER11/ER16

11

Live rotary guide bush

1 set

 

12

Pneumatic system

1 set

 

13

Cooling system

1 set

 

14

lubricating system

1 set

 

15

electrical system

1 set

 

16

Parts receiver/collector

1 set

Standard with front ejector/belt conveyor

17

Lathe lighting

1 set

 

18

Lathe three color alarm light

1 set

Three color lights+ 
Beep alarm

19

Tool box

1 set

Including tools such as wrenches, screwdrivers, and oil kettles

20

Transformer

1 unit

 

21

Manual book

1 set

Lathe manuals/ System book/
Spare parts list/Quality testing report

 

4.Options equipmentsif needed , please list them in the contract/quotation

NO

Name

Functions

Note

1

Bar feeder

Realize automatic feeding/refueling function for long bar materials;
Assisting the Swiss CNC lathe to achieve automated production;

Recommended essential

2

High pressure pump

Assist in targeting materials that are prone to chip breakage, chip removal, and erosion, reducing the probability of tool chip entanglement;
Extend tool life;
Improve the accuracy/smoothness of some machining steps;

Select according to demand

3

Oil mist collector

Absorb the atomized oil mist inside the equipment, reduce the overflow of oil mist from the equipment, and maintain the workshop environment。
The models are divided into electrostatic type and filter type。

Select according to demand
If equipped with a high pressure pump
Recommended mandatory oil mist collector

4

Chip conveyor

Chain type conveyor remove chips fro lathe collector, standard equipped with a chip trolley. Reduce the frequency and workload of manual chip removal.

Select according to demand

5

Plug type modules

End face rotary tools/Angle rotary tools/Thread whirling/Hobbing base/Saw blade base/Boring tool base…

Due to various modules/functions, Please confirm with JIANKE according to actual machining requirements.

6

Long parts discharge from backwards

If the parts are longer that the collector opening, need change to eject it from backwards of sub spindle

Select according to demand

……

Due to the different options/configurations of the Swiss CNC lathe, the above are regular configurations. If you have special needs, please communicate and confirm with JIANKE.

 

5.Main accessory brand

Name

Origin and Brand

Operation System

Japan Mitsubishi(Made in China)

Spinlde and Driver

Oil cooling electric spindle/Mitsubishi driver

Bearing

Japan NSK

Guide rail

Japan THK

Guide screw

Japan THK

Servo Motor

Japan Mitsubishi

Motor driver

Japan Mitsubishi

Electrical components

France Schneider

Lubricant system

Japan Herg

Relay

Japan Omron

Stroke switch

Japan Omron

Magnetic valve

Taiwan Airtag

 

6.Swiss CNC lathe requirements for raw materials in the processing of long bar materials.

1、Recommended use of polished/precision drawn materials: As the standard bar feeder supports a maximum length of 3M for bars, it is recommended that the length of a single bar material should be ≤ 3M;

2、Consistency of material diameter tolerance within ± 0.02mm;

3、The consistency of material roundness tolerance is within 0.005-0.01mm;

4、The straightness of the material is required to be within 0.35mm/m;

5、All the bar materials need to be chamfered at both ends;

6、Some large-diameter materials and irregular(suquare/hexagonal) materials require to turning the tail of them to match the bar feeder collet and easy to be sent through the spindle hole;

7、When the material hardness is higher than HRC28 degrees, a prior declaration is required。

 The above are the regular requirements of raw materials for the Swiss CNC lathe, and the material tolerance can be relaxed/tightened according to the actual product accuracy requirements 

 

7. Quality assurance and technical support

The warranty period for the supplier's equipment is one year from the date of final acceptance by the Buyer before shipment. Under normal use, there is a free service warranty for damage. If the equipment is damaged due to improper use by the buyer, the supplier will only charge material fees within one year, and material and labor fees will be charged after one year. The supplier shall provide paid services /spare parts to the buyer for a long time. Make the following commitments to technical support, pre-sales, in sales, and after-sales service and quality:

1、Pre sales service: The supplier is responsible for providing free basic training to technical personnel sent by the buyer to the factory for CNC lathe operation, debugging and maintenance learning.

2、In sales service: At the same time as the equipment arrives at the buyer's factory, the supplier sends personnel to the buyer's factory for free basic training;

3、After sales service: For equipment malfunction complaints, both the supply and buyer parties shall communicate in detail about the specific malfunction in advance. If it is determined that the malfunction can be eliminated by the buyer party, the supplier shall provide specific guidance through phone, fax, etc. If it is a fault that must be resolved on-site by the supplier, the supplier must respond within 24 hours after determining the fault and provide a solution and expected on-site resolution time. After exceeding the one-year shelf life, a certain amount of material and labor fees can be charged appropriately.

4、Technical support: When the buyer encounters difficult and miscellaneous parts or high technical requirements during the use of the equipment, the supplier can provide remote technical guidance. If the supplier is required to debug and program on behalf of the supplier, the supplier will only charge the reasonable costs.

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